Diamond Saw Blades
China Super Tech Co., Ltd., leveraging its years of experience in precise sintering technology, has launched this high-performance diamond saw blade, specifically designed for smooth cutting of various hard materials. It combines high-purity diamond particles with a strong base material, ensuring that the cutting process does not chip or deviate, effectively reducing noise and dust during operation. This helps users increase cutting efficiency while extending the overall lifespan of the tool.
- Product Introduction
Product Features
1. Cold Press Sintering of High-Purity Diamond Particles
Using 60/80 mesh selected high-purity diamond particles, they are cold-pressed and sintered at 800°C. The holding force of the particles is 35% higher than that of ordinary saw blades. During cutting, the teeth are less likely to fall off, and the sharp cutting edge can be maintained for 20 consecutive hours.
2. Thickened and Shock-Resisting Steel Base Design
Using a 2.0mm thick 65Mn shock-resisting steel base, it undergoes secondary tempering to relieve stress. During cutting, the radial deviation is less than 0.1mm, avoiding the problem of jitter and edge breakage during high-speed operation.
3. Narrow Blade Head Slot Structure
The blade head is equipped with 3 evenly distributed narrow slot for chip removal. The cuttings generated during cutting can be quickly discharged, avoiding the problem of chips getting stuck between the saw blade and the material, and reducing the number of stoppages for cleaning during the operation.
Product Applications
1. Cutting Tiles for Home Decoration
When cutting floor tiles in the living room or kitchen wall tiles in daily home decoration, this saw blade cuts the tiles with a smooth cutting edge. There is no need for secondary grinding and they can be directly laid, meeting the requirements of environmental protection and low noise in home decoration construction. It will not cause a large amount of dust pollution to the indoor environment.
2. Repairing Stone Walkways in Residential Areas
When property management or construction teams repair granite walkways and curb stones in residential areas, it can quickly cut the excess stone edges, with a neat cutting edge and no situation of stone splashing. It complies with the safety operation specifications for small-scale outdoor municipal projects.
3. Cutting Stone for Small Hardware Stores
When offline hardware stores cut small-sized quartz stone countertops and cement prefabricated plates for customers, this saw blade cuts quickly, without causing dark cracks in the plates, reducing material loss in the store and improving processing efficiency.
Customized Services
1. Adjusting Blade Head Size as Per User's Requirements
We can customize the width of the blade head within the range of 1.2-3.0mm based on the thickness of the cutting materials commonly used by users. Without the need for users to replace the equipment, it can adapt to their regular operation needs. This rapid adjustment is achieved through our own sintering mold workshop, and most competitors cannot complete small-batch customization within 3 days.
2. Exclusive Adaptation of Diamond Concentration
For the soft/hard materials commonly cut by users, we can adjust the concentration ratio of diamond particles to avoid waste of particles when cutting soft materials and avoid wear when cutting hard materials. This customization requires our technical team to conduct material matching tests in advance. This is an exclusive service that ordinary contract factories do not have.
3. Non-standard Processing of Installation Hole Positions
If the user's old equipment has special installation hole position requirements, we can directly complete non-standard hole processing on the base. Users can install and use it directly after receiving it, without having to find a store for secondary hole expansion, saving operation preparation time.
Specifications
|
Parameter |
Specification |
|
Product Name |
Diamond Saw Blades |
|
Blade Type |
Segmented Diamond Blade / Continuous Rim Blade / Turbo Diamond Blade |
|
Cutting Material |
Synthetic Diamond Grit + Metal Bond Matrix |
|
Core Material |
High Strength Steel Core |
|
Diamond Concentration |
Customized according to cutting application |
|
Bond Type |
Metal Bond (Cobalt, Copper, Iron, Nickel-based options) |
|
Blade Diameter |
4" – 70" (100 mm – 1800 mm), Custom sizes available |
|
Segment Height |
10 mm – 20 mm (Standard), Custom available |
|
Segment Width |
2.8 mm – 7.0 mm |
|
Core Thickness |
1.5 mm – 5.0 mm |
|
Arbor Hole Size |
20 mm / 22.23 mm / 25.4 mm / 50 mm / Custom |
|
Diamond Grit Size |
30/40, 40/50, 50/60, 60/80 Mesh (Customized) |
|
Welding Method |
Laser Welding / High Frequency Welding / Silver Brazing |
|
Cutting Method |
Wet Cutting / Dry Cutting |
|
Maximum Operating Speed |
25–55 m/s (depending on blade size and application) |
FAQ
What materials can diamond saw blades cut?
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Diamond saw blades are mainly used for cutting hard and brittle materials such as concrete, reinforced concrete, granite, marble, asphalt, ceramic tiles, quartz, and glass. Different materials require different diamond grit sizes and bond hardness to achieve better cutting speed and blade life.
How can I choose the right diamond saw blade for my project?
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The selection depends on the cutting material, machine type, blade diameter, cutting speed, and whether wet or dry cutting is required. Choosing the correct blade design helps improve cutting efficiency, reduce vibration, and extend service life.
Why does my diamond saw blade lose cutting performance quickly?
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Common causes include using the wrong blade for the material, unsuitable diamond concentration, excessive cutting pressure, overheating, or insufficient cooling. A properly matched diamond segment formula can prevent premature wear and maintain stable cutting performance.
What are the advantages of using laser-welded diamond saw blades?
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Laser-welded diamond saw blades offer stronger bonding between the segments and steel core, reducing the risk of segment loss during high-speed operation. They provide better durability, heat resistance, and are suitable for heavy-duty applications such as concrete and stone cutting.
Can diamond saw blades be customized for specific applications?
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Yes. Manufacturers can customize blade diameter, segment size, diamond grit, bond type, and cutting performance according to customer requirements. Customized blades help achieve higher cutting efficiency and longer service life for different industries.
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