Titanium Forged Parts
Titanium forgings provide an exceptional strength-to-weight ratio, high fracture toughness, and stable corrosion resistance under extreme operating conditions. Unlike cast or purely machined components, our hot-forged titanium parts feature an uninterrupted grain flow aligned with the part geometry, eliminating internal shrinkage cavities, micro-voids, and directional weakness.
- Product Introduction
Custom Titanium Forged Parts & Precision CNC Machining
Engineered for Extreme Performance, High-Load, and Mission-Critical Applications
Titanium forgings provide an exceptional strength-to-weight ratio, high fracture toughness, and stable corrosion resistance under extreme operating conditions. Unlike cast or purely machined components, our hot-forged titanium parts feature an uninterrupted grain flow aligned with the part geometry, eliminating internal shrinkage cavities, micro-voids, and directional weakness.
We manufacture custom titanium forged components strictly according to your engineering drawings, CAD files, or technical specifications for high-load industrial, aerospace, marine, and medical applications.
Production Capabilities & Factory Overview
With robust manufacturing infrastructure and rigorous process control, we bridge the gap between complex engineering designs and reliable, high-performance delivery.
Production Flexibility: Full support for low-volume prototyping, custom single-piece builds, and large-scale serial production.
Lead Times & Capacity:
• Rapid Sample Prototyping: 3 to 4 weeks (subject to tooling and material availability).
• Serial Production: Flexible batch scheduling tailored to your MRP/ERP forecast.
Core Manufacturing Equipment: Heavy-duty hydraulic/mechanical forging presses, automated induction/gas heating furnaces, multi-axis CNC turning and milling centers, and high-precision grinding machines.
Quality Assurance Standards: Strict compliance with ISO quality management systems and aerospace/industrial material standards.
Metallurgical Advantage: Forging vs. Casting & Machining
Refined Microstructure: Plastic deformation during hot forging breaks down the as-cast dendritic structure, creating a dense, refined microstructure.
Micro-Grain Continuity: Grain flow follows the contour of the component, significantly increasing resistance to fatigue crack initiation.
Structural Integrity: Eliminates internal porosity and centerline shrinkage commonly found in castings.
Reliability Under Cyclic Loading: Delivers predictable mechanical performance in structural components subject to continuous vibration, thermal cycling, and high-stress fatigue.
Key Technical Specifications
Mechanical Properties & Weight Reduction (Grade 5 / Ti-6Al-4V Baseline)
|
Density |
4.43 g/cm3 (approx. 56% the weight of alloy steel). |
|
Tensile Strength |
900 - 1200 MPa (heat-treated condition). |
|
Engineering Impact |
Direct reduction of inertial mass in moving mechanical assemblies, lowering energy consumption and bearing loads without sacrificing structural rigidity. |
Corrosion Resistance
Titanium naturally forms a dense, self-healing titanium dioxide (TiO2) passive film, offering stable resistance in media containing:
Chlorides, salt water, and marine atmospheres
Oxidizing and mild reducing acids
Chemical processing and petrochemical environments
High-Temperature Performance
|
Operating Range |
Maintains mechanical stability up to 400 - 600 °C (depending on alloy selection). |
|
Characteristics |
Low thermal expansion coefficient, high creep resistance, and dimensional stability under sustained thermal loads. |
Available Titanium Grades
|
Material Grade |
Metallurgy & Characteristics |
Primary Industrial Applications |
|
Grade 2 |
Commercially pure (CP) titanium; optimal formability and high corrosion resistance. |
Chemical processing equipment, marine hardware, heat exchangers. |
|
Grade 5 (Ti-6Al-4V) |
Alpha-beta alloy; high strength-to-weight ratio and exceptional fatigue strength. |
Aerospace structural components, high-performance machinery, industrial molds. |
|
Grade 23 (Ti-6Al-4V ELI) |
Extra-low interstitial variant of Grade 5; superior fracture toughness and ductility. |
Medical devices, surgical implants, cryogenic service components. |
|
Grade 7 |
Commercially pure titanium with added Palladium (Pd); enhanced crevice corrosion resistance in reducing acids. |
Aggressive chemical processing and brine environments. |
|
Custom Alloys |
Special aerospace or industrial grades available upon request (e.g., Ti-6Al-2Sn-4Zr-2Mo). |
Specialized high-temperature or high-stress environments. |
Manufacturing Process & Quality Traceability
Raw Material Verification: Spectrochemical analysis and ultrasonic testing of incoming mill billets (conforming to standards such as ASTM B381 / AMS 4928).
Billet Preparation & Heating: Precision cutting and temperature-controlled induction/gas furnace heating.
Hot Forging: Open die forging, closed die forging, or ring rolling utilizing high-capacity hydraulic and mechanical presses.
Heat Treatment: Solution treatment, aging, or annealing tailored to precise mechanical property requirements.
Precision CNC Machining: Multi-axis turning, milling, drilling, and grinding to final print dimensions.
Surface Finishing: Shot blasting, chemical pickling, passivation, or mechanical polishing.
Final Inspection & Documentation: 100% dimensional verification and comprehensive Material Test Reports (MTR).
Technical Parameters & Scope
| Manufacturing Processes | Open Die Forging, Closed Die Forging, Ring Rolling. |
| Component Weight Range | From small precision blanks to heavy custom forgings. |
| Dimensional Tolerances | Machined to customer-specified ISO/ANSI engineering standards. |
| Inspection Capabilities | Coordinate Measuring Machine (CMM) dimensional checks Positive Material Identification (PMI) Destructive mechanical testing (Tensile, Hardness, Impact) Non-Destructive Testing: Ultrasonic Testing (UT per AMS 2631) and Dye Penetrant Testing (PT per ASTM E1417) available upon request. |
Engineering Support & Custom Production
We operate as a build-to-print manufacturer offering full lifecycle project support:
Accepted CAD Formats: STEP, STP, IGS, IGES, DWG, DXF, PDF, SolidWorks.
Value-Added Services: Design for Manufacturability (DFM) review, reverse engineering from physical samples, custom export-grade packaging, and complete lot traceability documentation.
Proven Application Case Studies
Case Study 1: Aerospace Structural Bracket (Grade 5)
• Challenge: A tier-1 aerospace client needed a high-strength structural bracket capable of withstanding extreme cyclical vibration while minimizing weight.
• Solution: Utilized closed-die hot forging to establish continuous grain flow around complex mounting radii, followed by 5-axis CNC finish machining. Achieved a 35% weight reduction over the legacy steel design while passing 10,000-hour fatigue validation tests.
Case Study 2: Offshore Marine Valve Body (Grade 7)
• Challenge: Severe crevice corrosion and pitting failures in deep-sea oil and gas extraction valves exposed to high-salinity brine and reducing acids.
• Solution: Manufactured custom ring-rolled Grade 7 forgings with enhanced Palladium content, ensuring complete microstructural density and zero internal porosity via ultrasonic inspection.
Frequently Asked Questions
Q: What is the advantage of forged titanium compared with machined titanium?
A: Forged titanium has a refined grain flow that improves strength, fatigue resistance, and impact performance. Machining alone cuts across grain lines and cannot enhance the internal crystalline structure of the material.
Q: Which titanium grade is most commonly used?
A: Grade 5 (Ti-6Al-4V) is the most widely used titanium alloy because it offers an optimal balance of high strength, weight reduction, corrosion resistance, and machinability.
Q: Can you manufacture according to our custom drawings?
A: Yes. We produce fully customized titanium forged parts based on 2D engineering drawings, 3D models, or physical samples.
Q: What drawing formats do you accept?
A: We accept STEP, STP, IGS, IGES, DWG, DXF, PDF, SolidWorks, and other standard engineering CAD formats.
Q: Can forged parts be supplied fully machined?
A: Yes. We provide complete turnkey solutions including rough forging, heat treatment, full CNC machining, threading, drilling, milling, grinding, and surface finishing.
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